Ultra-High Density Aluminum Micro-Fin Rolling Blade
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Ultra-High Density Aluminum Micro-Fin Rolling Blade (50 FPI)

Precision micro-finning blades for high-density aluminum tube production, optimized for compact heat exchangers and automotive cooling.
Fin Density:
Up to 50 FPI (Fins Per Inch)
Material Compatibility:
Soft & Half-Hard Aluminum Alloys
Edge Precision:
Sub-Micron Profile Tolerance
Surface Coating:
Advanced DLC or TiAlN (Optional)

Especificações Técnicas

High-Precision Micro-Forming

Achieving a density of 50 FPI requires extreme precision in blade alignment and profile geometry. Nexmek's micro-fin blades are designed with a unique low-drag flank angle that facilitates the flow of aluminum during the rolling process, ensuring sharp, uniform fin tips and consistent root spacing.
  • Advanced CNC profile grinding for 0.005mm accuracy
  • Optimized for 1060 and 1100 series aluminum
  • Prevents tube deformation in high-density sequences

Fin Density & Capacity Standards

Our tooling supports a wide range of micro-fin configurations for various industrial requirements.
Density (FPI) Pitch (mm) Application Target Industry
32 FPI 0.79mmResidential ACHVAC-R
40 FPI 0.63mmCommercial CoolingIndustrial
50 FPI 0.50mmCompact EvaporatorsAutomotive/EV
60 FPI 0.42mmPrecision CryogenicsAerospace

Maintaining Tube Structural Integrity

High-density finning can often stress the base material of the tube. Our micro-fin blades are engineered to balance the radial load, ensuring that even when forming 50 fins per inch, the internal wall thickness remains within specification. This is critical for systems using modern high-pressure refrigerants or for aerospace components where reliability is paramount.